Introduction

I have tried to sort the tools into categories.  I will update this section as I start construction on the various panels.  Within each category, I have used the following color coding: 

Green indicates tools which are highly recommended, but because of price or lack of other uses are hard to justify and considered overkill.  If you own these, by all means use them, but I wouldn't recommend running out and buying them.

Aqua indicates tools which are required for this project and are a good value and have other uses.  Basically, in most cases, these are the tools that I have purchased (or already had) for the project and about the minimum you can get by with.

Red indicates tools which are not recommended, but could get the job done if required.

NOTE:  Products shown are not endorsements.  I generally picked products based on what website had good pictures available.  Just because I show a Black & Decker drill doesn't mean I favor them over Skil, or DeWalt, or Makita, or Milwaukee, or any of the other brands.  Where I have a preference in manufacture, I will say so in the text.

NOTE:  I am fortunate that there is a Home Depot, Lowe's, and Wal-Mart all within 1/2-mile of each other near me.  It pays to comparision shop as even on small items like hole saws, I have seen a $2-$3 difference between the various retailers.

Safety Tools

NOTE:  I don't always practice what I preach here, and I'm not your mommy, so I can't make you wear this equipment.   However, I'm not going to feel guilty about you losing an eye because I failed to warn you of the dangers involved.  For those people who don't want to wear safety equipment because they think people will make fun of you, remember, they'll make fun of you just as much or more when you're walking around with a glass eye, because you didn't take time to protect yourself.

safeglasses1.jpg (20773 bytes)safeglasses2.jpg (10515 bytes)Safety Glasses - Approximate cost $5-10.  How much are your eyes worth compared to the cost of these?  The more expensive ones like the ones on the left even look pretty cool.  Do not make the mistake of thinking regular glasses or sunglasses are an okay substitute for proper safety glasses.  Fragments of plastic or glass in your eyes are no fun!

earmuff.jpg (18775 bytes)Ear Protectors - Approximate cost $8-$15.  This is a main priority for me, as I have some partial hearing loss due to going to rock concerts during my misspent youth.   My wife thinks this whole arcade game thing is a continuation of my misspent youth, but that's another story.  I have tried these with both a metal head band and a vinyl head band (the metal ones were lost in the garage for a while).  I definitely think the metal band ones do a better job of keeping your ears covered and blocking the sound and recommend these over the vinyl.  Also, I recommend buying these from a gun shop rather than a Lowe's/Home Depot, as I think the gun shop ones are designed to block louder noises and usually they are less expensive there and the selection is better.

mask.jpg (15518 bytes)Dust Masks - Approximate cost $0.50 each, sold in packs of ten.  The main thing I recommend these for is building the TwistyGrip based Star Wars yoke.  I was practicing slotting the PVC with a Dremel tool and a cut-off wheel and it was kicking up lots of PVC shavings.   I don't know that these are toxic, but breathing them in can't be healthy.

 

Cutting Tools

benchsaw.jpg (66106 bytes)Table/Bench Saw - Approximate cost $90-120.  Table saws produce very accurate, repeatable cuts and are very easy to set up.  If you have access to one, by all means use it.  The drawbacks are the cost, and they take up a lot of space if you will never use it again.  Another option is the radial arm or mitre saw.  These cost as much or more than the table saw and aren't as well suited for this project.   However, if you have access to one, they will work better than the other saws that I mention.

circularsaw.jpg (111155 bytes)Circular Saw - Approximate cost $20-40, depending on sale.  This is a very versatile saw for any home project.  This is about the minimum type of power saw you can expect to use and get decent results with.  Highly recommended for this project.

 


hacksaw.jpg (2491 bytes)Hack Saw - Approximate cost under $10.  Used for cutting the PVC pipe for the TwistyGrip version of the Star Wars Yoke.  You could alternately use the Dremel tool for this instead.

jigsaw.jpg (50815 bytes)Jig Saw - Approximate cost $16-40.  I have never been able to get clean straight cuts with a jig saw.  If you have one you can try it, but I don't think you will be satisfied with the results.  The jig saw is useful for the arcade version of the Star Wars yoke.  About the only other thing I might recommend them for is rough cutting the large laminate panels down to a workable size.  I will do the horizontal cuts on this with the Dremel because I need as fine a cut as possible, but I might use the jig saw (I already have one) for the other rough cuts.  Wal-Mart carries a jig saw in their Handi Works line for $16.  BTW, they sell a laminate blade for jigsaws, which is down cutting instead of up, but don't buy it, you can just use the standard blade and cut the laminate with the finished side face down.  NOTE:  Scroll saws or orbital saws are very similar and the same comments apply.

keyholesaw.jpg (8347 bytes)Keyhole Saw - Approximate cost under $10.  I don't recommend hand saws for this project.  However, if that is all your budget allows, you can get the job done with one.  I like the keyhole saw because they usually come with both a wood and a metal-cutting blade.  Also, they will probably be useful for other projects besides this one as they came work in tight spaces and the blade can be positioned at various angles.

handsaw.jpg (5040 bytes)Hand Saw - Approximate cost under $10.  See comments above.  I don't recommend hand saws, but if you are on a budget and have access to one of these, it will get the job done.   This is actually a better choice for this project than the keyhole saw, but the keyhole saw is more versatile for ever being used again once this project is completed.

Drilling Tools

drillpress.gif (43973 bytes)drillpresstand.jpg (12673 bytes)Drill Press (left), Drill Press Stand (right) - Approximate cost, Drill Press $90+, Drill Press Stand $30.  Drill presses are use to produce precise vertical holes and holes of a specified depth.  They are extremely accurate.  If you have access to one, by all means use it.  Another option is a drill press stand which holds your standard power drill and provides most of the same features, although it is not as sturdy or well built as a true drill press.  While they are useful, neither one is required for my arcade controllers.  The highest precision holes are for the joystick mount bolts, which are only going through 3/8-inch plywood.  Both the LED's and the buttons are extremely forgiving of poor hole drilling.  (The LED's are only going through laminate, and both the LED's and the buttons have a lip which overlaps the hole edge.   Even in the 3/4-inch thick side panels, the button holes can be drilled up to 10 degrees off from perpendicular and the buttons will still snug up and look fine).

powerdrill.jpg (13651 bytes)Power Drill - Approximate cost $16-40.  A 3/8-inch (refers to the chuck (part that holds the bits) size) drill is all that is required for this project.  Larger drills will work fine if your have access to one, but don't go out and buy one for this project only.  A variable speed or reversible drill is handy especially for working with plexiglass, but not really required otherwise.  Many drills now have keyless chucks, which is a useful feature, but not required.  Many people like the convenience of cordless drills, but for myself, I rarely use a drill so the batteries would always need to be charged whenever I got around to needing it.  Wal-Mart sells a Handi Tools Power Drill for $16.  It's single speed, but I think it is reversible, so it's toward the low end of what this project requires, but should get the job done if cost is a concern.

drillbitset.jpg (15288 bytes)Drill Bit Set - Approximate cost $10-30.  Although you only need two or three drill bits for this project, it often ends up cheaper to buy a set than buying the separate bits individually.  And chances are you will need the other bits for some other project anyway.  Two cautions - be careful what you buy.  The 21-piece set of all High Speed Steel bits for $15.00 may be a better deal overall than the 75-piece set for $30 that includes six masonry bits that you don't need, six hole saw in sizes you won't need, etc.  Also, many of these sets only go up to 3/8-inch and this project requires at least one 5/16-inch bit.  A very good set would be one that includes all drill bits in 1/32-inch increments up to 5/16-inch diameter for under $30.

hssdrillbits.jpg (2548 bytes)High Speed Steel (HSS) Drill Bits (upper), Brad Point Drill Bits (lower) - Approximate cost $3-5 each.  These are just your standard drill bits.  Many of the sets will include black oxide or titanium bits, while they will work fine, thiese are not required for this project.  The brad point bits are slightly more expensive, but have less tendency to "walk" and are therefore recommended.  The following sizes are required:

Small ??? - Pilot holes to prevent the "walking" described above.
??? - hole for the #8 wood screws.
3/16" - OSCAR joystick restrictor mounting holes, standard joystick and trackball carriage bolts.
1/4" - OSCAR joystick mounting bolts
5/16" - LED mounting holes

spadebit.jpg (2338 bytes)Spade Bits - Approximate cost $5 each.  These are used for making wide holes in wood.  They do not work extremely well on laminate, which is why I recommend the Dremel Tool for that.   You could also use a 1-1/8 inch hole saw instead of these, which I would only recommend if you were using plexiglass on the control panel and wanted to cut through that as well.  The following sizes are required:

3/4" (?) - LED recesses - This is a hole in the control panel big enough for a 10mm socket to fit through so you can remove the LED holders later if you ever needed to.  The size is not critical.  Also, if you didn't have this bit, you could easily round out a 5/16 inch hole using the Dremel Tool.
1-1/8" - Required for all button holes and the joystick center holes.

holesaw.jpg (10174 bytes)Hole Saws - Approximate cost $5-15 each.  Hole saws are only required for the Twisty Grip version of the Star Wars yoke.  As the name implies, these are used with a power drill to make round holes.  They often consist of an arbor (not shown in the picture, basically a 1/4" drill bit that attaches the saw to the drill and makes a pilot hole) and the saw itself (pictured).  Sometimes these are combined in a single (1-piece) unit.  For some unknown reason, it is usually cheaper to buy the individual one-piece saws (especially the Black & Decker ones) than the two-piece (maybe because the two-piece tend to be deeper and sturdier).  I can usually find the one-piece B&D saws under $5 as compared to $11 for the arbor and $8-9 for the individual saws otherwise.

NOTE:  There is an adjustable holesaw for about $10, which consists of three blades with a cam-lock mechanism to move the blades inward or outward.  I do NOT recommend this as Xiaou2 has reported that they break easily, can't be run in reverse (plexiglass again), and don't produce perfectly round holes.

The following sizes are required:

??? - Yoke center box bottom hole.
??? - Yoke center box side holes.
2" - Hole where yoke passes through control panel.

forstnerbit.jpg (3043 bytes)Forstner Bits - Approximate cost $10-$15 each.  These work very well and would be highly recommended except for the high cost.  The main use of a Forstner bit is to make flat-bottomed holes when the hole does not go all the way through the material.   They are not required for this project, although they will do an excellent job of making through holes as well.

Shaping Tools

router.jpg (12445 bytes)Router - Approximate cost $60-120.  The router is probably THE BEST tool for trimming laminate flush with the control panel wood.  It is also useful for routing (chiseling) out the joystick mounting area to 3/8-inch if you are using thicker control panel wood.  The drawback to the router is the cost.  Aside from the cost of the actual tool, each bit is between $10 and $15.  Plus, for a small project such as this I can do everything the router would do with the Dremel Tool and the Dremel Multipurpose cutting attachment, for less than the cost of the router without any bits.  And if I had the router, I would still need the Dremel for the cut-off bits so it just made sense to go with the Dremel alone.

NOTE:  There is also a dedicated laminate trimmer, but it costs more than the standard router, so I don't recommend it at all.

routerbits.jpg (3639 bytes)Router Bits - Approximate cost $10-15 each.  Shown left to right, double flute bit, template bit, laminate bit.  I have never actually used a router, so I could be wrong on some of these bits and what they do.  The double flute bit is used for removing a specified amount of material (like routing out the joystick mounts).  The laminate bit has a roller that follows the base wood and is used for trimming laminate flush with the wood it is glued to.  The template bit basically is an upside-down laminate bit; it has a roller at the top and cuts the material beneath it flush with the top wood.  OSCAR recently posted on BYOAC that he uses the template bit more than any other and he recommends buying bits from Lee Valley Tools.

dremel.jpg (8096 bytes)Dremel Tool - Approximate cost $20-40.  For most people, this is a tool that you have a hard time justifying purchasing, and then once you have one, you wonder how you ever got along without one.  On this project, the tool is used for trimming the laminate, flush cutting the laminate, trimming the laminate to match the button holes, making the cutouts for the DB25 connectors on the I-PAC enclosure, slotting the pipes for the Twisty Grip version of the Star Wars yoke, making the cutouts for the DPDT switches, routing away the area under the LED's on the Assault Panel, and . . . (see what I mean!)

NOTE:  The actual corded multispeed Dremel kit sells for about $40 and includes several attachments.  I bought a Handi Tools version of the Dremel at Wal-Mart and highly recommend it.  The Handi Tools only came with one abrasive bit and no other attachments, but the three bits I bought made the total cost $35 and the #115 bit isn't included with the genuine Dremel kit, so it ended up still being more cost effective to go with the Handi Tools Dremel.

dremelbits.jpg (9064 bytes)Dremel Bits - Approximate cost $5 each.  Shown left to right #115 engraving cutter bit, #402 mandrel, #409 cut-off wheel.  The #409 is the least expensive of the cutting wheels.   Dremel makes others that are more durable, however, you get 36 in the package for $5, so it's not like you have to be overly concerned about breaking one.  I have found that it is possible to mount 4 or 5 wheels to the mandrel for making wider cuts than you can make with a single wheel.

multipurposecuttingkit.jpg (14530 bytes)Dremel Multipurpose Cutting Attachment - Approximate cost $15.   This tool attaches to the Dremel and allows you to set depth of cut along with providing a base to keep the tool perpendicular to the work surface.  Basically, it turns your Dremel into a "poor man's router."  I like the concept, but I didn't need it for this project and couldn't justify the extra expense.

 

dremelrouterkit.jpg (19839 bytes)Dremel Router Attachment - Approximate cost $30.  This REALLY turns your Dremel into a "poor man's router."  Basically you get the same functionality as the cutting attachment, but with edge guides and dual handles.  However, the price is double the cost of the mutipurpose cutting attachment, making it even less of a consideration for me.  For the few times that I would want the edge attachment, I think I would make do with the multipurpose cutting attachment and clamp a straight edge down for an edge guide.

 

mousesander.jpg (28731 bytes)Mouse Sander - Approximate cost $40.  This is a handy little tool for finish sanding prior to painting.  I don't really recommend it because of the price, but if you have access to one, it might come in handy.

Electrical Tools

multimeter.gif (2574 bytes)multimeter-digital.jpg (10489 bytes)Multi-Meter, Analog (left), Digital (right) - Approximate cost, Analog $10-15, Digital $20-30.   Only the ohm-meter (resistance meter) function of the meter is required.  The meter is used on the cables for tracking down what internal wire goes to what Pin input.   They are also used for tracking the direction, value, and which terminals to use on Potentiometers, and for troubleshooting wiring.  The digital meters are preferred for checking components with IC's, especially live circuits, but that isn't really an issue here.  I actually pretty much prefer the analog meter for continuity checks, because it is easy to glance at the meter as you are doing circuit checks and see when the needle trips full scale.  With digital meters, a lot of times a circuit with continuity will still generate 3-5 ohms and you have to determine whether that is really the same as zero ohms or not.

NOTE:  I purchased the analog meter at Pep Boys Auto Parts for $10 and they sell the digital ones for $20.  I think stores like this are slightly less expensive than Radio Shack for items like this, because everyone expect Radio Shack to carry these items.

crimper.jpg (163754 bytes)Crimping Pliers - Approximate cost under $10.  These are required for attaching the quick disconnect terminals to the controller wiring.  Unless you want to use solder, yuck!!!.  Here are some things to notice/watch out for in these tools:  my cheap set of pliers use a nut and bolt to hold the two halves of the tool together.  Poor design.  Every third or fourth crimp, the nut works loose and you have to stop and re-tighten it.  (Hand-tight is fine, but still. . .)  A better design uses a rivet to hold the two halves together and tools with this type of construction are pretty common.  Also, notice in the picture, that the first crimp joint to the left of the joint nut in the picture is labelled "Non Insul 10-22" and has a wedge in the center of the crimp.  This is designed for non-insulated terminals, but I prefer to use it for any kind of terminals as I have found this crimp to work better.  You are intended to use the flat-sided crimps shown by the red, blue, and yellow dots in the picture, but I don't think these work that well.  Some crimping pliers only have the flat-sided crimps and these are a poor choice, IMHO.  Many of these pliers have wire cutters (the pictured one does) but these usually don't work well at all.  Use the dykes below.  The wire strippers included with this tool don't work well either.   With stranded wire, they either slip along the insulation, or they end up cutting the core wire strands as well.  Finally, some of these tools (and the one pictured) include openings for inserting bolts for the tool to cut.  I had a set like this once.  While it works okay, it eventually ends up weakening the tool.  I recommend not using them for this.  If you need to cut a bolt try the following:   First run a nut down the bolt toward the head and past where you want to cut (this will clean the threads when you back the nut off after making the cut.  Then cut the bolt with either a Dremel and a cut-off wheel (preferred) or a hacksaw (works).  Then back the nut off and you're set.

stripper.jpg (18609 bytes)Wire Strippers - Approximate cost $10-15.   I have never used wire strippers of the type shown here, so I can't say how well they work for this project.  Regardless, they're unnecessary.  The only actual wire stripping required is 1/4-inch of the ends of each wire where they mount into the terminal block or quick disconnect.  This is easily done with a utility knife.

dykes.jpg (5942 bytes)Dykes, Cutters - Approximate cost under $5.  Shortened from "Diagonal Pliers".  Required for cutting wiring.  Actually, I lost mine and end up using a pair of tin snips, which works fine.  Many needlenose pliers have wire cutters attached to them so this is an option as well.

solderingiron.jpg (6140 bytes)Soldering Iron - Approximate cost under $10.  Wish this were colored "Red - Not Required"!  I have never been good at soldering and I despise it.   Hopefully, the only part of my panel which will require soldering is the Dual Strike hack for the Star Wars yoke and the buttons for the Twisty-Grip version of the Star Wars yoke and I plan to let someone else handle that.  If you aren't as chicken, you only need a 15-25 Watt iron for PCB and electronics work.

WARNING: Solder contains lead, always use in a well ventilated area and wash hands after using and before eating.

Miscellaneous Tools

zagworkbench.jpg (8455 bytes)Workbench - Approximate cost $30.  You don't have to buy this.  If you have a shelf or workbench in the garage that's fine, but you need some sort of stable work surface to work on.  I found this at Home Depot almost a year ago, drove to three stores to find one and haven't seen one since until they showed up again last week (and disappeared again this week, if you want one, get it when you see it!).  The one I bought was made by ZAG industries.  They have since been acquired by Stanley tools and the new units carry the Stanley brand.  The unit folds up to 28x32x4 inches for storage.   It opens out to a sawhorse and then to a mini worktable.  It also comes with adjustable clamps which can be positioned on it to hold your work secure.  Only problem is while it works very well as a workbench, it has problems as a sawhorse, as I will describe below.  If you can afford it, I would seriously consider getting two of these.

sawhorses.jpg (21177 bytes)Saw Horses, Brackets (left), Folding (center), Plastic (right) - Approximate cost, Brackets - $5 + $3 for wood, Folding ~ $15, Plastic - $30 for two.  Saw horses are useful for supporting material while you are cutting it.  Actually, I don't own any sawhorse and will probably try to get by without them.  Here are my problems:  The brackets will work, but by the time you throw in the wood, they're almost as much as the folding one and a lot more effort.  The folding one might not be exactly the same height as the workbench and they won't work well if they're even just a little bit off.  ZAG shows a single folding sawhorse on their site, but I've never seen it.  The pair of plastic ones cost as much as the workbench above, so I might as well buy a second workbench, rather than go that route.

vise.jpg (19046 bytes)Vise - Approximate cost $15.  A vise is useful for giving you free hands as you work on your project, however, I am going to try to get by without one, for two reasons (besides the cost).  First, I am hoping that the clamps that came with the workbench will be sufficient for what I need.  Secondly, a vise is designed to be bolted down to a workbench and I don't have any way to do that.

 

square.gif (56602 bytes)Combination Square - Approximate cost $5.  This tool is indispensible for marking cut lines at right angles and measuring depth from an offset.  Pretty much a requirement for this project.

straightedge.jpg (10077 bytes)Straight Edge (48-inch recommended) - Approximate cost $7.  This is basically just a very long straight and thick (approximately 1/4-inch) aluminum ruler.  It is useful for marking and drawing straight lines.  You also can clamp it down and use it as a saw guide for making straight saw cuts.

clamps.jpg (21516 bytes)Clamps, C-Clamp (left) Quick-Grip Clamps (right) - Approximate cost $2-7 each depending on size.   These are required for clamping OSCAR's restrictor plate mounting template down when drilling the holes and for clamping the straight edge down when using it as a cutting guide.  No more than two clamps should be required.  I recommend test clamping whatever you are doing on a scrap piece of material first, so you know the clamp will not allow the material to shift when using power tools on it.  I haven't used the Quick-Grip clamps personally, but they seem like a very well designed product.  The C-Clamps may indent soft wood and will permanently mar the finish of the laminate, if mounted directly to it.

utilityknife.jpg (55756 bytes)Utility Knife - Approximate cost $3-10.  Mostly just used for cutting and stripping wire insulation.  I have used and recommend the Stanley model pictured, but a more basic model will get the job done as well.

razorsaw.jpg (22934 bytes)Razor Saw - Approximate cost under $10.  This tool is recommended if you trim the project box for the trackball to make it shorter.  I am not sure whether I will do this, and I'm not sure I couldn't accomplish the same thing with the Dremel tool and the cut-off wheel.

screwdriverset.jpg (30562 bytes)Screwdriver Set - Approximate cost, $15 (sale) $30 (non-sale).  Once again, this is another instance where it's cheaper to buy things in a set than to buy the individual items.  The set shown is a Sears Craftsman and I bought a similar one.  If anything happens to one of them, they will replace it free of charge.  The only screwdrivers that you really need for this project, however, are the No. 2 Phillips and the offset No. 2 Philips shown below.

screwdriver.jpg (19783 bytes)No. 2 Phillips Screwdriver - Approximate cost $1.  This and the offset screwdriver are the only screwdrivers actually required for this project.  I recommend having a solid shaft (non-ratcheting) screwdriver, even if you use a ratcheting one for part of the project.   The solid ones can handle more torque.  Also, if you aren't buying a set, I recommend buying these at a hardware or auto parts store as they are more likely to have a "bargain bin" of them and you can find better deals.

nebo.jpg (16948 bytes)Ratcheting screwdriver - Approximate cost under $10.  Handy, but not required.  I bought a NEBO 13-in-1 ratcheting screwdriver at Home Depot a few years ago and it has worked very well.  They now sell the same product under their Work Force brand.   I also purchased a Pro-Grade stubby ratcheting screwdriver at Pep Boys Auto Parts for $5, which would be more useful for this project.

offsetscrewdriver.jpg (14867 bytes)Offset Screwdriver - Approximate cost $3.  This is required for driving the screws attaching the control panel tops to the base.  It's worth having anyways.

allied66052.gif (31268 bytes)Socket Wrench Set - Approximate cost, basic quality $5 to $15, high quality about $50.   These are not really required for this project.  The only places to use them are attaching the LED holders to the laminate (10mm socket, hand tight) and attaching the DB25 connectors to the I-PAC enclosure, (3/16 socket (if it clears), or maybe 4-40 screws and ??? nuts, depends on the cable), and you could use needlenose pliers for these in a pinch (pun intended).  The set shown is a 52-piece set by Allied which Pep Boys Auto Parts sells for $13.  They also sell a 40-piece set by the same company for $5, which would be adequate (I bought one just to have emergency tools in my car.  These actually have a lifetime warranty, but if you are going to do any serious work, I recommend getting a better set from Sears Craftsman, Husky, Stanley, S-K, Kobalt, etc.   (The lifetime warranty doesn't mean much if you have to bring it back every two weeks because it broke again.  If you can't find one locally, decent prices can be found online here and here, but I haven't purchased from either company.

10mmsocket.jpg (27156 bytes)10mm 1/4-inch drive Socket - Approximate cost $3.  As I said above, only required for the LED holders and you could use pliers for these, if you had to.  FWIW, I prefer to use six-point sockets and 12-point combination wrenches, if you are building your tool collection.

computerkit.jpg (62018 bytes)Computer Tool Set - Approximate cost free to $5.  This is not required except for the 3/16 Nutdriver (see below), however, it is pretty handy to have.  The set pictured is made by Belkin.  I bought a similar set by Curtis from CompUSA either free or under $5 after rebate.  The set is handy to keep beside the computer for impromptu upgrades/maintenance, etc.  This set is slightly different from mine, but typically, they contain two each slotted and phillips screwdrivers, two 1/4-inch nutdrivers, one 3/16-inch nutdriver, tweezers, a three pronge extractor (useful for placing and removing jumper caps), and some sort of (generally useless) IC setting or removal tool.

nutdriver.jpg (20085 bytes)3/16-inch Nutdriver - Approximate cost $3.  This is only required to secure the DB25 connectors to the I-PAC enclosure, and even then, you could use needlenose pliers instead or you might have to use 4-40 screws and some other nut size anyway.

visegrips.jpg (33816 bytes)Vise-Grip Pliers - Approximate cost $10 each.  Not required for this project, however, share the distinction (along with duct tape) for most useful tool ever invented.   If you don't have a set of these in your tool box, your tool box is incomplete.

needlenose.jpg (5479 bytes)Needle-Nose Pliers - Approximate cost $5.  Not required for the project, except they could be used as a substitute for the dykes, socket wrenches, and nut driver.

hammer.jpg (46747 bytes)Hammer - Approximate cost $10.  Required for mounting the alignment pins on the Twisty-Grip version of the Star Wars yoke.

plexi-cutter.jpg (17078 bytes)Plexi-Cutter - Approximate cost $7.  Image provided by SNAAAKE from BYOAC, who highly recommends it.  The tool is supposed to also cut laminate.  I hate to discredit something I have never used, but I looked at this tool and I don't see it working out.  The tool appears to be just a very sharp knife blade.  I got a laminate sample, scored it several times, and tried to snap it off and was not happy with the results.  I have heard of professional installers using this method, but good luck if you decide to try it!

pvccutter.jpg (12492 bytes)PVC Cutter - Approximate cost $30.  These are handy, however, they are very expensive and design to cut through PVC quickly, but not necessarily accurately.  (Doesn't matter for plumbing jobs).  They could be used for the Twisty-Grip version of the Star Wars Yoke, but I don't know that you would get as clean and square a cut as you could with a Dremel or hacksaw.

foambrush.JPG (2827 bytes)Paint Brushes - Approximate cost $5 for twelve.  I prefer the foam brushes as shown.  It seems like a bought a pack of twelve plastic handled brushes at Lowe's for around $5 a while ago.  My theory is that I never, ever get brushes clean enough to reuse, so the cheaper and the closer to disposable I can make them, the better off I am.

Cameras

No you don't need a digital camera to create this project, however, several situations may come up where you would like to have one.  First, you might want to design a website like this to pass along hints to other people or just to E-mail pictures of your controller to anyone who might be interested.  Also, at some point, you might run into some problem (tracing a circuit board, for example) where it would be helpful to E-mail an image to someone who can help you out.

Since I have done some reasearch into this, I figured I should share my experience.  Note that I am just trying to show cameras suitable for web page design, not the best ideas for all around use, nor necessarily the cheapest cameras you can buy.

Basically, I have the field narrowed down to a $50 digital camera and a webcam, which I wouldn't recommend unless you find one free with rebate.  Which one I choose depends on whether anyone offers any free with rebate webcams before I get around to needing pictures of the construction phase of the project.

megacam.gif (10482 bytes)digicam.jpg (29821 bytes)digicam_cheap.GIF (34903 bytes)Digital Camera - Cost $50.  I purchased an I-Concepts Camera as shown on the right for $10 after rebate from OfficeMax. The camera is horrible.  It only takes 320x240 max resolution images and anything not taken in bright daylight and less than five feet away was unrecognizable.  It got returned the very next day.  Wal-Mart sells the Vivitar ViviCam20 digital camera in the middle for $50 dollars.  The camera can take 640x480 resolution images and has a flash which is important for indoor pictures.  It also has a macro mode for close up images.  A gallery of sample (probably 1 in 1,000 shots, if they're genuine, this is the manufacturer's site!) is available here and the product specs are available here.  Microcenter is currently selling the Ezonics MegaCam on the left for $50.  I don't know a lot about this camera.  It can take 800x600 resolution images, which is better than the Vivitar and it has a flash, but I don't know about a macro mode.  The company web site is here and the product specs are available here.

webcam.gif (36880 bytes)Webcam - Cost, free with rebate, currently $17 on pricewatch, but don't BUY one as a still camera.  The unit shown is a Logitech Quick Cam Express.   It is capable of 640x480 resolution as a webcam, but only 350x280 for still images.   These cameras usually have a focus adjustment, so they may do better than the I-Concepts camera above.  OTOH, they are mounted to the USB port, so you are pretty well limited to indoor shots fairly close to the computer.  I review of several cameras with sample images is available here.